I promised to our local woodworking forum to build a plane and write a
story, as there are not any good plane-building instructions on the net
in Finnish. So this was intended to be just a quickie, a demo for our
forum.
The basic idea is just a Krenov plane with an added adjustable mouth
piece. A fixed mouth would have even simpler to build, but I wanted the
plane to be as versatile as possble. The plane iron was an old 45 mm
wide E.A. Berg.
On the scrap pile I had an 50 mm oak plank with a bad crack. On the
other hand rest of the plank was very good and straight grained.
For the plane you need just a length of 50 mm plank twice as long as
the plane. Other half is for the center parts (bed and front piece) and
the other is split into three: two cheeks and a thicker middle section
for the movable toe piece and wedge. I don't have a table saw, so I
just cut two grooves in the oak piece with a handheld cirqular saw,
finished off with a hand saw and hand plaed the parts to right
thickness.
Next were the parts for the adjustable toe piece. I made a threaded
hole in a 6 mm brass piece and chiselled out an opening for it on the
toe piece. The edges of the brass piece were tapered so that the top
was narrower than the bottom, as the brass is only glued to the toe
piece with epoxy.
I drilled two holes to the fron piece and opened them with a chisel for
the 6 mm threaded rod for the toe piece. The knob was just a brass
drawer knob, I only had to drill and tap it for M6 threads.
I sawed the bed to 48 degrees, freehanded it straight on my shooting
board and chiselled out the groove for the chipbreaker screw.
All was glued together with West Systems epoxy. The temporary toe
piece that I'm hoding with my index finger is there just for measuring
out the needed space for the actual toe piece.
I roughly pland out the top and bottom after glue-up. I also adjusted
the toe piece and cut it to the right length. There is also a small
allowance to tighten up the mouh afterwards if I have to flatten the
sole sometime.
I also made the wedge from the same offcut I used for the toe piece with 8 degree taper. The crosspin is 10 mm brass.
I have always liked coffin smoothers as I have started my woodworking
with one. I also have somewhat disliked the usual blocky looks of
home-made Krenov planes, so I wanted my plane to look like a classic.
I had planed the sole quite straight already after planing, but I still flattened it ove a glass plate with sandpaper.
Finaly came the finishing. soaked the plane for a while in linseed oil
and pine turpentine and after that put a dark shellac on top as on the
old planes. And the last touch is some homebrewn beeswax - boiled
linseed oil - pine tar mixture I use on most of my wooden tools.
The mouth can be opened about 5 mm, plenty for even a roughing plane.
It can also be fully closed. The best surface and thinnest shavings I
got with a very small mouth opening, maybe 0,1-0,2 mm.
The plane was intended to be just a demo for the local foum, but it
ended up being a better smoother than my Spiers that I have considered
unbeatable. And as a bonus, it is more versaile than the Spiers, as the
mouth can be adjusted.
Pekka